Recent Innovations in Chemical Engineering (Formerly Recent Patents on Chemical Engineering) - Online First
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Innovations and Advancements in Green Hydrogen Production: A Review
Authors: Vishal Thakur, Palak Ahir, Parveen Kumar, Sunaina Sharma, Alpana Thakur and Sunil KumarAvailable online: 11 July 2025More LessAmidst the global energy crisis, escalating pollution, and burgeoning population, green hydrogen emerges as a versatile solution, with the capacity for diverse production and applications, including generation from renewable sources. Its potential encompasses critical sectors such as the heavy transport industry, as well as energy storage and industrial processes, aiding in decarbonizing challenging domains. The hydrogen-based energy system consists of four main stages; production, storage, safety and utilisation. This review specifically provides a comprehensive analysis of the production stage. Recognised as one of the ten breakthrough technologies of 2021, the global green hydrogen market is growing rapidly, and is expected to reach $141.29 billion by 2033. However, the widespread utilization of green hydrogen faces impediments due to production and storage challenges. This review paper aims to provide an overview of the conventional and cutting-edge technologies like steam methane reforming (SMR), electrolysis, photoelectrochemical processes, and biological methods pertinent to hydrogen manufacturing. It further delves into recent technological advancements encompassing electrolysis, gas reforming, C-ZEROS, HYSATA, DAE, and SRBW. This review article undergoes rigorous scrutiny, linking contemporary research progress in hydrogen production routes. The discourse also sheds light on recent developments while identifying knowledge gaps for a more nuanced understanding.
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Development and Optimization of Mefenamic Acid Microspheres Utilizing Hydrophilic Polymers for Enhanced Drug Delivery
Available online: 15 May 2025More LessAimsThe aim of this study is to develop mefenamic acid-loaded microspheres using a hydrophilic polymer and a solvent evaporation method for sustained drug release, aiming to reduce the frequency of dosing.
BackgroundMefenamic acid is an anti-inflammatory drug commonly used to manage pain, especially menstrual cramps. Microspheres, which are spherical particles ranging from 1 to 1000 micrometres, are effective in enhancing the sustained release of medications. The solvent evaporation method is widely used in the preparation of microspheres to improve drug delivery profiles.
MethodA UV study of mefenamic acid was conducted to analyze all necessary parameters. Mefenamic acid and ethyl cellulose polymer were dissolved and stirred at 700 rpm using the solvent evaporation method. A surfactant-containing aqueous phase was prepared and maintained under stirring, into which the organic phase was introduced and continuously stirred to form microspheres. The formed microspheres were characterized by loading capacity, drug content, entrapment efficiency, and product yield. Scanning Electron Microscopy was used to confirm the spherical shape of the microspheres. An in vitro release study was conducted using a diffusion technique to evaluate the drug release profile.
ResultThe microspheres were successfully formed with a spherical shape, as observed in SEM images. The evaluation showed favorable loading capacity, entrapment efficiency, and drug content. The in vitro release study demonstrated a sustained release profile, indicating the effectiveness of the hydrophilic polymer in prolonging drug release.
ConclusionThe developed mefenamic acid-loaded microspheres using a hydrophilic polymer via the solvent evaporation method achieved sustained drug release, potentially reducing the need for frequent dosing. The method and formulation show promise for enhancing the therapeutic efficacy of mefenamic acid.
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Evaluation of Laurus nobilis Essential Oil as a Corrosion Inhibitor for Mild Steel in HCl: Electrochemical Measurements and DFT Analysis
Authors: A. Oubihi, M. Ouakki, K. Mzioud, O. Kharbouch, Z. Aribou, El H. El Assiri, K. Tarfaoui, M. Ouhssine and Z. GuessousAvailable online: 25 April 2025More LessBackgroundThis study investigates the potential of Laurus nobilis essential oil (LNEO) as a corrosion inhibitor for steel in a 1 M hydrochloric acid (HCl) solution.
Materials and MethodsGas Chromatography-Mass Spectrometry (GC-MS) analysis was performed to determine the chemical composition of LNEO, revealing key constituents, including 1.8-cineole (33.47%), α-terpinyl acetate (17.39%), and sabinene (9.18%). Corrosion inhibition efficiency was evaluated through electrochemical techniques, and adsorption behavior was analyzed using the Langmuir isotherm model. Thermodynamic parameters were also assessed to elucidate the adsorption mechanism.
ResultsThe inhibition efficiency reached a maximum of approximately 93.4% at an optimal concentration of 2 g/l. Langmuir adsorption isotherm studies confirmed a strong interaction between LNEO and the steel surface, with an adsorption free energy (ΔGads = -21.2 kJ/mol) and an adsorption equilibrium constant (Kads = 5.21 L/g), indicating a physisorption mechanism with partial charge transfer. Thermodynamic analyses showed an activation energy (Ea = 44.7 kJ/mol), enthalpy change (ΔHa = 42.1 kJ/mol), and entropy change (ΔSa = -69.3 J/mol.K), supporting a spontaneous and endothermic adsorption process.
DiscussionDensity Functional Theory (DFT) calculations and Scanning Electron Microscopy (SEM) analyses confirmed the adsorption mechanism, highlighting the protective film formation on the steel surface.
ConclusionThese findings demonstrate that Laurus nobilis essential oil is an effective corrosion inhibitor for steel in acidic media, with strong adsorption properties and high inhibitory efficiency.
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Fuzzy PI Control and Optimization of Startup Process of High-Speed DC Centrifugal Pumps
Authors: Yu Cheng Pan and Yan Wei WangAvailable online: 21 March 2025More LessBackgroundCentrifugal pumps are key equipment used for fluid transfer in the chemical industry. During the start-up process of high-speed centrifugal pumps, the hydraulic characteristics such as flow rate and head will change significantly, and the optimization of the pump start-up process can improve its stability and service life, which will make centrifugal pumps more efficient in chemical production.
ObjectiveAchieving a fast and stable startup process has always been a goal in the engineering application of high-speed centrifugal pumps.
MethodsFirst, the mathematical relationship between the torque and speed of the centrifugal pump is established. Then, based on the physical characteristics of the DC motor and considering the centrifugal pump torque as the load, a mathematical model of the high-speed DC centrifugal pump is developed. A fuzzy PI controller for the high-speed DC centrifugal pump is designed by integrating traditional PI control methods with fuzzy control theory to manage the startup process. Optimization algorithms are employed to optimize the parameters of the fuzzy PI controller.
ResultsBefore optimization, the settling time was 0.33 s, the motor speed overshoot was 7.69%, the head overshoot was 3.77%, and the flow rate overshoot was 7.69%. After optimization, the settling time improved to 0.25 s, the motor speed overshoot was reduced to 6.3%, the head overshoot to 3.1%, and the flow rate overshoot to 6.3%.
ConclusionA comparison of simulation results before and after parameter optimization demonstrates that the optimized fuzzy PI control yields better dynamic performance during the startup process of the high-speed DC centrifugal pump.
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The Convergence of Nanotechnology and Artificial Intelligence: Unlocking Future Innovations
Authors: Sarvat Zafar and Nadim RanaAvailable online: 04 February 2025More LessThis review article explores the integration of artificial intelligence (AI) and nanotechnology, focusing on their combined potential to drive advancements in nanomaterial discovery, drug delivery systems, and nano-electronic component design. It also examines the transformative effects of AI-enhanced nanotechnology in medicine, diagnostics, bioengineering, and other scientific domains, emphasizing its future implications across various sectors. This article examines the synergy between AI and nanotechnology, focusing on recent innovations in nanomaterial discovery, AI-driven material design, and precision medicine. It reviews case studies and research highlighting AI's role in accelerating nanomaterial development and its applications in medicine, electronics, diagnostics, and robotics, using a multidisciplinary approach. AI-enhanced nanotechnology has enabled the development of novel nanomaterials with unprecedented properties tailored for specific applications, such as highly efficient drug delivery systems and next-generation nano-electronic components. In medicine, AI-driven nanotechnology offers promising solutions for highly personalized treatments, improving therapeutic efficacy and reducing side effects. Additionally, AI is driving innovation in diagnostics and robotics, leading to more sensitive diagnostic tools and the development of nanoscale-precision robotic systems. The integration of AI and nanotechnology presents vast opportunities for scientific and technological advancements. As AI algorithms continue to evolve, their impact on nanotechnology will lead to breakthroughs in diverse fields, such as medicine, electronics, diagnostics, and robotics. This interdisciplinary synergy will open new frontiers in research, driving transformative changes in bioengineering, neuroscience, and beyond.
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Analysis of the Results of Experimental Studies of Sewage Sludge Treatment in the Biotechnology Laboratory
Authors: Parshikova M.W. and Mikryukova E.M.Available online: 28 January 2025More LessBackgroundThe use of bioreactors at sewage treatment plants solves an environmental problem at water utilities in the Udmurt Republic, as sludge beds are overflowing due to the fact that tens of tons of sewage sludge have been stored on sludge beds every day since the 1980s and amount to hectares of land.
ObjectiveThe results of experimental studies on the processing of wastewater sludge in the Biotechnology laboratory were analyzed to improve the efficiency of the technological process for the disposal of organic waste using a biogas plant and a process activator.
MethodsThe methodology for preparing a biogas plant for entering the operating mode and further operation is presented. An algorithm for experimental studies using a biogas plant and obtaining biogas from organic waste is presented.
ResultsThe article presents an analysis of the results of experimental studies of sewage sludge treatment under periodic psychrophilic and, subsequently mesophilic operating conditions of the bioreactor in relation to the climatic conditions of the Udmurt Republic. The results of experimental studies in the article are presented in the form of graphical dependencies of the volume of produced biogas on the temperature and duration of the process.
ResultsThe article presents the dynamics of changes in the volume of produced biogas depending on the increase in temperature and duration of the process under the mesophilic operating mode of the bioreactor. On the first day of the experiment under the mesophilic mode in the bioreactor, the volume of produced biogas was 2.15% (7.41 g) at a temperature of 32°C; with increasing temperature, the volume of produced biogas increased. The maximum biogas production was observed on the fifth day of the experiment under the mesophilic mode and amounted to 7.66%, which corresponds to 26.41 g.
ConclusionThe recommended loading volume of biomass into the bioreactor is 80 liters. In accordance with the actual conditions of the sewage treatment facilities, the volume of biogas produced will be 26.000 m3 of methane daily during the period of anaerobic fermentation in the bioreactor. To solve the environmental problem, it is necessary to install a complex of bioreactors at the water utilities of the Udmurt Republic.
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Optimization Removal of Cd (II) from Aqueous Solution by Exhausted Kahwa Coffee Biochar under Various Carbonization Parameters
Authors: Nika R. Yanti, Aninda T. Puari, Rusnam Rusnam and Irriwad PutriAvailable online: 08 January 2025More LessIntroductionRecently, abundant agricultural solid waste has been utilized as sustainable biosorbents for removing heavy metals from aqueous solutions. However, the influence of the carbonization parameters on the specified biosorbent performance has not been well discussed. In this study, we developed the removal efficiency (RE) of Exhausted Kahwa Coffee (EKC) as a low-cost and high-efficiency biosorbent for Cd (II) under various carbonization temperatures (300 - 600 ˚C) and time (1- 4h).
MethodThe batch biosorption test showed that the EKC biochar with a carbonization temperature of 500 ˚C and time of 4 h removed 97% of Cd (II) from the solution. The biosorption performance was further investigated by integrating the physicochemical changes in the surface and functional groups of the EKC biochar at different temperatures using BET, SEM, and FT-IR instruments.
ResultsThe FT-IR showed alterations in the functional groups, while the BET data and SEM images demonstrated that the porous surface of the biochar developed as the temperature increased. Furthermore, the biosorption test data was plotted in the Langmuir and Freundlich isotherm models, where the Langmuir isotherm model showed the better fit of EKC biochar. The maximum biosorption capacity of the EKC biochar on Cd (II) was calculated at 3.41 mg/g by fitting the equilibrium data to Langmuir isotherm equations.
ConclusionIt was found that the kinetic data fitted well with Pseudo-Second-Order (PSO) with a correlation coefficient of R2 = 0.99. These findings imply the influence of the carbonization parameter on the potential biosorption of the EKC biochar on Cd (II).
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In situ Epoxidation of Unsaturated Fatty Acid-based Corn Oil with Amberlite IR-120H as Catalyst
Authors: Intan Suhada Azmi, Nurul Umairah Abdul Yazid and Mohd Jumain JalilAvailable online: 09 December 2024More LessIntroductionStudies using sustainable and environmentally friendly raw materials are prominent among researchers due to rising environmental concerns.
ObjectiveThis study aimed to produce epoxidized corn oil using in situ peracid formation, with Amberlite IR-120H as a catalyst, alongside acetic acid and hydrogen peroxide.
Materials and MethodsExpoxidized corn oil was produced in situ with acetic acid as an epoxidation agent and Amberlite as a catalyst. Results: The results showed that using a 50% concentration of hydrogen peroxide and a 0.5:1 molar ratio of hydrogen peroxide to corn oil achieved the highest Relative Conversion to Oxirane (RCO).
DiscussionIn situ epoxidation resulted in a higher relative conversion to oxirane in reaction time (60 minutes).
ConclusionLastly, numerical simulations were executed employing a genetic algorithm, and the outcomes exhibited a noteworthy congruence between the simulated data and the empirical observations.
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Bio-Adsorbent for Elimination of Reactive Dye from Aqueous Solution: Kinetic and Statistical Modelling Study
Available online: 11 October 2024More LessIntroductionBackgroundThe use of various dyes to colour products is a general practice in various industries. The occurrence of these dyes in water, even at small concentrations, is highly noticeable and aesthetically objectionable. In the present study, the applicability of inexpensive and eco-friendly bio-adsorbent has been tested as an alternative substitution of the commercially available activated carbon for the removal of reactive dye from the aqueous solution.
Materials and MethodsBio-adsorbent prepared from pomegranate peel was successfully used to remove the reactive dye (Reactive Black 5) from the aqueous solution. The effects of major parameters such as pH, adsorbent dosage, and contact time on dye removal efficiency were studied. Statistical models were articulated based on selected variables to optimize the decolourisation efficiency of the adsorption process using a full factorial central composite design.
ResultsDye removal efficiency of close to 100% was observed at a pH 12 using 1 g adsorbent/200 mL dye solution within a contact time of 60 min., yielding a virtually colourless solution. A fixed-bed column study with an initial dye concentration of 100 mg/L at bed depths of 4 cm, 8 cm, and 12 cm yielded a breakthrough time of 300 min, 570 min, and 780 min, respectively.
DiscussionLangmuir, Freundlich, and Temkin isotherm models were applied to analyze the sorption equilibrium parameters. The experimental results of the analysis revealed that the Langmuir isotherm fits better than the other isotherms with a linear regression coefficient (R2) of 0.99. The high correlation coefficient (R2 > 0.95) and low p-values (< 0.0001) indicate that the model and its terms are significant, making it effective for optimizing operational parameters and accurately predicting the response.
ConclusionThe breakthrough curve serves as a tool to evaluate the effectiveness of the prepared adsorbent in real-world applications. The present work not only provides an alternative to commercially available activated carbon for dye wastewater colour removal but also emphasizes the importance of repurposing fruit residues, which could otherwise become environmental pollutants if improperly disposed of.
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