Recent Innovations in Chemical Engineering - Online First
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Thermo Acoustical Analysis of Polyethylene Glycol + Ethanol: Insights into Molecular Interactions
Authors: Niharika Das, Subhraraj Panda and Manoj Kumar PraharajAvailable online: 27 October 2025More LessIntroductionThe purpose of this work is to investigate the molecular interactions in binary mixtures of polyethylene glycol (PEG) and ethanol at different temperatures (25°C, 35°C, 45°C, and 55°C) and concentrations (5%, 10%, and 15%). The goal is to comprehend how these factors affect important physicochemical and thermoacoustic characteristics that are pertinent to coatings, drug delivery systems, and material formulation.
MethodsAt a steady frequency of 4 MHz, the ultrasonic velocity, density, and viscosity of PEG-ethanol solutions were measured. Internal pressure, free volume, available volume, Rao's constant, Wada's constant, molar volume, and surface tension were among the thermodynamic and acoustic parameters that were computed from these measurements. To guarantee accuracy, calibrated instruments and standard procedures (ASTM) were used.
ResultsThe findings showed that while free volume and molar volume increased with temperature, ultrasonic velocity and density decreased. Rao's and Wada's constants, as well as internal pressure, exhibited a declining trend as the temperature rose, suggesting that intermolecular interactions were becoming weaker. On the other hand, higher PEG concentrations improved hydrogen bonding, which raised the interaction constants, surface tension, and ultrasonic velocity. All of these patterns point to a significant reorganisation of the molecular structure in the PEG-ethanol system that is dependent on temperature and concentration.
DiscussionInternal pressure in PEG-ethanol mixtures rises with temperature as molecular vibrations intensify, but falls with increasing PEG concentration because PEG disrupts the hydrogen-bond network in ethanol. On the other hand, increased molecular spacing due to polymer addition and thermal expansion is indicated by the rise in free volume, available volume, and molar volume with concentration and temperature. Rao's and Wada's constants also rise in both scenarios, indicating variations in density, sound speed, and molecular packing that affect the mixture's thermodynamic and acoustic properties.
ConclusionThe study demonstrates that molecular interactions in PEG-ethanol mixtures can be successfully revealed by thermoacoustic and ultrasonic analysis. The trends demonstrate how PEG can form hydrogen bonds, which have a significant impact on the behavior of solutions. These results provide important new information for designing and optimising the stability of polymer-based solutions in material science and pharmaceutical applications.
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Modelling and Simulation Study of Methanol Production from the Catalytic Hydrogenation of CO2
Authors: R. Rohinesh, Shrusti Kishor Borse, Kallakuri Sai Lalit, V.P. Anand and GurumoorthyAvailable online: 27 October 2025More LessIntroductionHuman activities during the last century have dramatically increased CO2 emissions, prompting scientists to develop both emission reduction techniques and profitable business opportunities. This research improves the production process for generating methanol fuel from captured CO2 while simultaneously reducing atmospheric CO2 levels and creating marketable products.
MethodsThe simulation process, based on Aspen Plus software, develops a precise method to absorb CO2 from thermal power plant flue gases. The production of hydrogen, which drives methanol synthesis, depends on water electrolysis powered by carbon-free electricity. This study examines outcomes generated by using two different catalyst systems, Cu/
ZnO/Al2O3 and In2O3, throughout the plant operation. Financial feasibility is determined by conducting an extensive economic plant evaluation, which includes a Return on Investment analysis, an Internal Rate of Return calculation, and assessments of Net Present Value and Payback Period.
ResultsIt is found that the process utilizing the In2O3 catalyst is more efficient than the Cu/ZnO/Al2O3 catalyst, particularly when H2 is sourced from different renewable energy sources.
DiscussionThese findings suggest that the choice of a proper catalyst plays a vital role in the yield and economics of the methanol process. The benefits of In2O3 are linked to the current strong focus on combating climate change by fully integrating renewable energy into the grid and promoting sustainable chemical production worldwide. While simulation data were used for the study, experimental validation and scalability studies are still needed.
ConclusionConsequently, the synthesis process using the In2O3 catalyst emerges as a sustainable and environmentally benign approach for methanol production.
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Characterization of Synthesized Tetragonal Zircon and Study of Its Application as a High-Temperature Insulating Material
Available online: 22 October 2025More LessObjectiveThis paper has focused on the preparation of a high-temperature composite material from naturally available beach sand zircon minerals.
MethodsInitially, zirconia was prepared from natural zircon minerals through a chemical route. Further, synthetic zircon was prepared by the calcination of zirconia and silica. The product was characterized by examining the water absorption capacity, apparent porosity, dielectric strength, XRD, chemical analysis, TEM, electrical resistance, relative density, and thermal stability properties. The insulation properties were studied by applying synthetic zircon coatings on base materials. The analysis of the results was carried out by using an artificial neural network (ANN).
ResultsThe dielectric strength was found to be 10.2 kV/mm at a temperature of 1500oC. XRD analysis confirmed the occurrence of tetragonal zircon (t-zircon), which is thermally stable up to 1500oC.
ConclusionTEM results confirmed the synthetic zircon to lie in the nano-size range. XRD analysis confirmed that the synthesized zircon retained ~100% of the tetragonal zircon phase even after calcination at 1500°C, indicating excellent thermal stability at that temperature. The electrical resistance of synthetic zircon was found to be in the range of 200-210 MΩ. The comparative study confirmed synthetic zircon to have the potential to be used for high-temperature structural and functional applications, including its preliminary use in thermal barrier systems.
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Experimental Investigations of Single Bubbles Rising in Ethanol-Aqueous Solutions
Authors: Yunzhi Sun, Lu Wang, Jun Wang, Hao Ni and Mingjun PangAvailable online: 02 October 2025More LessIntroductionIn industrial processes, some impurities in industrial liquids are usually adsorbed on the bubble interface, thus affecting the bubble interface mobility. Sometimes, additives are also intentionally added to industrial liquids to optimize the hydrodynamic properties of discrete bubbles and improve industrial efficiency. Therefore, an in-depth study of the hydrodynamics of discrete bubbles in impure liquids is of great significance. The objective of this study is to explore the dynamics of bubble rising in ethanol-aqueous solutions, with the aim of understanding the relationship between bubble rising dynamics and the ethanol mass fraction.
MethodThe effect of the free-rising motion of individual bubbles was studied by controlling the ethanol mass fraction and bubble size, and images of the bubbles were recorded with the aid of a high-speed video camera when the rising motion of the bubbles reached an approximate steady state.
ResultsWhen the equivalent diameter of the bubble was fixed, the ascending trajectories of bubbles changed from spiral lines to straight ones as the ethanol mass fraction increased. The larger the equivalent diameter of bubbles is, the higher the transitional mass fraction of the bubble ascending trajectory is. For single bubbles with the same equivalent diameter, as the ethanol mass fraction increased, the terminal ascending velocity of bubbles approximately decreased first and then increased; however, the aspect ratio of single bubbles initially increased and then decreased. There were three concentration regions corresponding to the apparent changes in the terminal ascending speed and the terminal aspect ratio of single bubbles as the ethanol mass fraction increased.
DiscussionThe impact of the ethanol mass fraction on bubble rising dynamics, including the bubble equivalent diameter, terminal ascending velocity, and ascending trajectory, was thoroughly analyzed and discussed. The related mechanism of bubble dynamics was also discussed.
ConclusionThe bubble ascending dynamics were found to be related to ethanol mass fraction, and the dependence of the ascending dynamics of single bubbles on ethanol mass fraction was complex. The bubble terminal ascending speed did not change monotonically as the ethanol mass fraction increased.
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Enhanced Removal of Rhodamine B Dye from Aqueous Solution byAdsorption Using ZSM-5 Mesopores
Authors: Guanjie Tao, Jing Su, Yanxuan Wen, Xiaoxiao He, Liangning Liu, Bin Yang, Nady Fathy and Yousheng TaoAvailable online: 02 October 2025More LessIntroductionZSM-5 with mesopores (mesoZSM-5) was prepared using a hydrothermal method. The samples were characterized by X-ray powder diffraction, Fourier transform infrared spectroscopy, field emission scanning electron microscopy, and nitrogen adsorption/desorption at 77 K. The materials were then evaluated for the adsorption of bulk rhodamine B dye from aqueous solution.
MethodsZSM-5 with mesopores (mesoZSM-5) was prepared using a hydrothermal method. The samples were characterized by X-ray powder diffraction, Fourier transform infrared spectroscopy, field emission scanning electron microscopy, and nitrogen adsorption/desorption at 77 K. The materials were evaluated for the adsorption of rhodamine B dye molecules from aqueous solution.
ResultsThe prepared mesoZSM-5 was highly crystalline and contained mesopores primarily 15-50 nm in diameter. The material exhibited enhanced adsorption of rhodamine B dye, with a capacity 5.7 times higher than that of conventional ZSM-5.
DiscussionMesoZSM-5 maintained an MFI topology and high mesoporosity. The presence of mesopores addressed the issue of blockage during the diffusion and transport of bulk molecules such as rhodamine B dye.
ConclusionMesoZSM-5 was successfully prepared using a hydrothermal method. The enhanced adsorption of rhodamine B dye demonstrated the critical role of mesopores in facilitating bulk molecular reactions and adsorption activities in zeolites.
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Preparation of Sodium Lignosulfonate and Graphene Oxide-Based Porous Carbon for Supercapacitors
Authors: Bin Yang, Guanjie Tao, Qian Li, Jing Su, Yanxuan Wen, Nady A. Fathy and Yousheng TaoAvailable online: 02 October 2025More LessIntroductionSupercapacitors have shown substantial promise in electrochemical energy storage devices, where porous carbon materials demonstrate exceptional potential applications in their electrodes owing to their large specific surface area, high electrical conductivity, and rationally tunable pore architectures.
MethodsSodium lignosulfonate and graphene oxide-based porous carbon materials (LC/rGO) were prepared and characterized. The electrochemical performance of the samples was investigated with three-electrode configurations.
ResultsLC/rGO demonstrated mesoporous architecture and excellent electrochemical performance. The kinetic analysis on the electrochemical properties of the materials revealed an electric double-layer capacitance dominated energy storage mechanism.
DiscussionXRD and Raman analysis on the structures of the as-prepared carbon materials suggested a relatively high degree of defects and disorder. Investigations on the morphology, the pore size distributions and the surface chemistry of the samples demonstrated that the materials had a high specific surface area, mesporous structures and multi-atomic doping of nitrogen and oxygen functional groups. All these features could be taken into account for the high electrochemical performance of carbon.
ConclusionLC/rGO as an electrode material demonstrated a high specific capacitance of 296 F g-1 at 0.1 A g-1 and outstanding cycling stability with 97% of the initial capacitance after 10,000 cycles at 5 A g-1 in a 6 M KOH electrolyte. The assembled symmetric supercapacitor using the as-synthesized materials exhibited energy density of 10.6 Wh kg-1 at 300 W kg-1 and cycling stability of 95% capacitance after 10,000 charge-discharge cycles, promising for supercapacitor applications.
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Preparation and Bacteriostatic Properties of a Novel Hand Sanitizer Based on Graphene, Nanosilver, and Chitosan
Authors: Kang Li Lei and Ting ZhangAvailable online: 03 September 2025More LessaIntroductionThis work focused on the successful preparation of a hand sanitizer with stable performance, mild hand feel, remarkable moisturizing effects, and antibacterial properties. The study aimed to explore the optimal formulation of the hand sanitizer by incorporating graphene, nanosilver, and chitosan, and evaluate its antibacterial efficacy against Escherichia coli.
MethodsThe nanosilver solution was prepared using the chemical reduction method, where silver nitrate was reduced with a starch and sodium citrate dihydrate solution. To compare the antibacterial effects of different concentrations of graphene in the hand sanitizer, the viable count method was used for bacterial inhibition experiments using Escherichia coli. The types and amounts of the remaining components were determined using the controlled variable method. The prepared hand sanitizer was subjected to several tests, including stability, feel, pH, spectrophotometer, and viscosity coefficient tests.
ResultsThe experimental results showed the hand sanitizer to be composed of 36% anhydrous ethanol, 3% glycerol, 17% sodium alginate (as a thickener), 0.50% essential rose oil, and a 1:1:1 ratio of graphene, nanosilver, and chitosan, exhibiting desirable properties. In particular, the hand sanitizer showed no delamination or precipitation. Its pH remained stable and moderate. It also showed a significant inhibitory effect on E. coli.
DiscussionThe incorporation of graphene, nanosilver, and chitosan into the hand sanitizer formulation contributed to its improved stability and antibacterial properties. The specific ratio of these components (1:1:1) was found to be optimal for achieving a balanced hand feel and effective moisturisation. Stability test results confirmed the absence of delamination and precipitation, indicating good physical stability. The moderate pH suggested the hand sanitizer to be kind to the skin. The antibacterial tests against E. coli further confirmed the effectiveness of the formulation in inhibiting bacterial growth.
ConclusionThe hand sanitizer prepared in this study, with a specific composition of 36% anhydrous ethanol, 3% glycerol, 17% sodium alginate, 0.50% rose essential oil, and a 1:1:1 ratio of graphene, nanosilver, and chitosan, showed excellent performance in terms of stability, hand feel, moisturisation, and antibacterial activity. This formulation has been found to have potential for practical applications in hand sanitization.
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Chemically Modified Banana Stem Adsorbent for Adsorption of Reactive Orange 16 from Aqueous Solutions
Available online: 29 August 2025More LessIntroductionAnionic azo dye contamination poses environmental hazards. This study investigated surfactant-modified banana stem (SMBS) as an adsorbent for the removal of Reactive Orange 16 (RO16), with RO16 serving as a model for anionic azo dyes.
MethodsSMBS was prepared via NaOH mercerization and CTAB modification for enhanced porosity/surface charge. FTIR and SEM confirmed functionalization, showing morphological changes and an increase in positive surface charge (pHpzc 5.48 to 6.8). Kinetics, isotherms, desorption, and real-world application studies were evaluated.
ResultsThe adsorption kinetics best fit the pseudo-second-order model. Isotherms fit the Freundlich model, suggesting multilayer adsorption. Maximum RO16 removal (19.83 mg/g, 98%) occurred at pH 3 via electrostatic attraction. Minimal dye leaching (1.25-4.02%) was observed with 95% removal efficiency maintained in lake water.
DiscussionSMBS demonstrated high efficacy and viability as an eco-friendly adsorbent from agricultural waste for industrial wastewater treatment. Strong pH dependence and minimal desorption suggest robust electrostatic binding, confirming enhanced adsorption properties.
ConclusionThis study highlights SMBS's significant potential as an efficient RO16 adsorbent, offering a promising alternative for treating industrial wastewater using agricultural waste.
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Innovations and Advancements in Green Hydrogen Production: A Review
Authors: Vishal Thakur, Palak Ahir, Parveen Kumar, Sunaina Sharma, Alpana Thakur and Sunil KumarAvailable online: 11 July 2025More LessAmidst the global energy crisis, escalating pollution, and burgeoning population, green hydrogen emerges as a versatile solution, with the capacity for diverse production and applications, including generation from renewable sources. Its potential encompasses critical sectors such as the heavy transport industry, as well as energy storage and industrial processes, aiding in decarbonizing challenging domains. The hydrogen-based energy system consists of four main stages; production, storage, safety and utilisation. This review specifically provides a comprehensive analysis of the production stage. Recognised as one of the ten breakthrough technologies of 2021, the global green hydrogen market is growing rapidly, and is expected to reach $141.29 billion by 2033. However, the widespread utilization of green hydrogen faces impediments due to production and storage challenges. This review paper aims to provide an overview of the conventional and cutting-edge technologies like steam methane reforming (SMR), electrolysis, photoelectrochemical processes, and biological methods pertinent to hydrogen manufacturing. It further delves into recent technological advancements encompassing electrolysis, gas reforming, C-ZEROS, HYSATA, DAE, and SRBW. This review article undergoes rigorous scrutiny, linking contemporary research progress in hydrogen production routes. The discourse also sheds light on recent developments while identifying knowledge gaps for a more nuanced understanding.
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Development and Optimization of Mefenamic Acid Microspheres Utilizing Hydrophilic Polymers for Enhanced Drug Delivery
Available online: 15 May 2025More LessAimsThe aim of this study is to develop mefenamic acid-loaded microspheres using a hydrophilic polymer and a solvent evaporation method for sustained drug release, aiming to reduce the frequency of dosing.
BackgroundMefenamic acid is an anti-inflammatory drug commonly used to manage pain, especially menstrual cramps. Microspheres, which are spherical particles ranging from 1 to 1000 micrometres, are effective in enhancing the sustained release of medications. The solvent evaporation method is widely used in the preparation of microspheres to improve drug delivery profiles.
MethodA UV study of mefenamic acid was conducted to analyze all necessary parameters. Mefenamic acid and ethyl cellulose polymer were dissolved and stirred at 700 rpm using the solvent evaporation method. A surfactant-containing aqueous phase was prepared and maintained under stirring, into which the organic phase was introduced and continuously stirred to form microspheres. The formed microspheres were characterized by loading capacity, drug content, entrapment efficiency, and product yield. Scanning Electron Microscopy was used to confirm the spherical shape of the microspheres. An in vitro release study was conducted using a diffusion technique to evaluate the drug release profile.
ResultThe microspheres were successfully formed with a spherical shape, as observed in SEM images. The evaluation showed favorable loading capacity, entrapment efficiency, and drug content. The in vitro release study demonstrated a sustained release profile, indicating the effectiveness of the hydrophilic polymer in prolonging drug release.
ConclusionThe developed mefenamic acid-loaded microspheres using a hydrophilic polymer via the solvent evaporation method achieved sustained drug release, potentially reducing the need for frequent dosing. The method and formulation show promise for enhancing the therapeutic efficacy of mefenamic acid.
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Evaluation of Laurus nobilis Essential Oil as a Corrosion Inhibitor for Mild Steel in HCl: Electrochemical Measurements and DFT Analysis
Authors: A. Oubihi, M. Ouakki, K. Mzioud, O. Kharbouch, Z. Aribou, El H. El Assiri, K. Tarfaoui, M. Ouhssine and Z. GuessousAvailable online: 25 April 2025More LessBackgroundThis study investigates the potential of Laurus nobilis essential oil (LNEO) as a corrosion inhibitor for steel in a 1 M hydrochloric acid (HCl) solution.
Materials and MethodsGas Chromatography-Mass Spectrometry (GC-MS) analysis was performed to determine the chemical composition of LNEO, revealing key constituents, including 1.8-cineole (33.47%), α-terpinyl acetate (17.39%), and sabinene (9.18%). Corrosion inhibition efficiency was evaluated through electrochemical techniques, and adsorption behavior was analyzed using the Langmuir isotherm model. Thermodynamic parameters were also assessed to elucidate the adsorption mechanism.
ResultsThe inhibition efficiency reached a maximum of approximately 93.4% at an optimal concentration of 2 g/l. Langmuir adsorption isotherm studies confirmed a strong interaction between LNEO and the steel surface, with an adsorption free energy (ΔGads = -21.2 kJ/mol) and an adsorption equilibrium constant (Kads = 5.21 L/g), indicating a physisorption mechanism with partial charge transfer. Thermodynamic analyses showed an activation energy (Ea = 44.7 kJ/mol), enthalpy change (ΔHa = 42.1 kJ/mol), and entropy change (ΔSa = -69.3 J/mol.K), supporting a spontaneous and endothermic adsorption process.
DiscussionDensity Functional Theory (DFT) calculations and Scanning Electron Microscopy (SEM) analyses confirmed the adsorption mechanism, highlighting the protective film formation on the steel surface.
ConclusionThese findings demonstrate that Laurus nobilis essential oil is an effective corrosion inhibitor for steel in acidic media, with strong adsorption properties and high inhibitory efficiency.
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In situ Epoxidation of Unsaturated Fatty Acid-based Corn Oil with Amberlite IR-120H as Catalyst
Authors: Intan Suhada Azmi, Nurul Umairah Abdul Yazid and Mohd Jumain JalilAvailable online: 09 December 2024More LessIntroductionStudies using sustainable and environmentally friendly raw materials are prominent among researchers due to rising environmental concerns.
ObjectiveThis study aimed to produce epoxidized corn oil using in situ peracid formation, with Amberlite IR-120H as a catalyst, alongside acetic acid and hydrogen peroxide.
Materials and MethodsExpoxidized corn oil was produced in situ with acetic acid as an epoxidation agent and Amberlite as a catalyst. Results: The results showed that using a 50% concentration of hydrogen peroxide and a 0.5:1 molar ratio of hydrogen peroxide to corn oil achieved the highest Relative Conversion to Oxirane (RCO).
DiscussionIn situ epoxidation resulted in a higher relative conversion to oxirane in reaction time (60 minutes).
ConclusionLastly, numerical simulations were executed employing a genetic algorithm, and the outcomes exhibited a noteworthy congruence between the simulated data and the empirical observations.
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Bio-Adsorbent for Elimination of Reactive Dye from Aqueous Solution: Kinetic and Statistical Modelling Study
Available online: 11 October 2024More LessIntroductionBackgroundThe use of various dyes to colour products is a general practice in various industries. The occurrence of these dyes in water, even at small concentrations, is highly noticeable and aesthetically objectionable. In the present study, the applicability of inexpensive and eco-friendly bio-adsorbent has been tested as an alternative substitution of the commercially available activated carbon for the removal of reactive dye from the aqueous solution.
Materials and MethodsBio-adsorbent prepared from pomegranate peel was successfully used to remove the reactive dye (Reactive Black 5) from the aqueous solution. The effects of major parameters such as pH, adsorbent dosage, and contact time on dye removal efficiency were studied. Statistical models were articulated based on selected variables to optimize the decolourisation efficiency of the adsorption process using a full factorial central composite design.
ResultsDye removal efficiency of close to 100% was observed at a pH 12 using 1 g adsorbent/200 mL dye solution within a contact time of 60 min., yielding a virtually colourless solution. A fixed-bed column study with an initial dye concentration of 100 mg/L at bed depths of 4 cm, 8 cm, and 12 cm yielded a breakthrough time of 300 min, 570 min, and 780 min, respectively.
DiscussionLangmuir, Freundlich, and Temkin isotherm models were applied to analyze the sorption equilibrium parameters. The experimental results of the analysis revealed that the Langmuir isotherm fits better than the other isotherms with a linear regression coefficient (R2) of 0.99. The high correlation coefficient (R2 > 0.95) and low p-values (< 0.0001) indicate that the model and its terms are significant, making it effective for optimizing operational parameters and accurately predicting the response.
ConclusionThe breakthrough curve serves as a tool to evaluate the effectiveness of the prepared adsorbent in real-world applications. The present work not only provides an alternative to commercially available activated carbon for dye wastewater colour removal but also emphasizes the importance of repurposing fruit residues, which could otherwise become environmental pollutants if improperly disposed of.
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