Skip to content
2000
Volume 18, Issue 6
  • ISSN: 2666-2558
  • E-ISSN: 2666-2566

Abstract

Background

The consistency of the magnetorheological process insisted that the Inconel® 718 material should be furnished. This process involves every material from the categories of soft and hard materials.

Aim

In this study, a cylindrical ferromagnetic work-part was finished using the magnetorheological finishing method.

Objective

The strength of the magnetic flux controls the density and forces in processes that are assisted by magnetic fields. The mechanism was studied parametrically in this research work using response surface methodology.

Methods

Optimal process parameters were determined using response surface methodology to accurately execute the finishing procedure. Each parameter's percentage consumption to the process's finishing output was also estimated. The finishing of an industrial extrusion punch was carried out using the optimum parameters obtained from the parametric analysis.

Results

The RSM optimisation of process parameters is validated using the batch gradient descent (BGD) algorithm which is the best fit and innovation algorithm for these types of optimization solutions. The mathematical model that BGD provides confirms the RSM mathematical model.

Conclusion

The optimized parameters are useful in controlling the capability of the MR finishing process in various industrial applications.

© 2025 Bentham Science Publishers
Loading

Article metrics loading...

/content/journals/rascs/10.2174/0126662558305619240828080622
2024-09-10
2025-09-10

  • From This Site

    /content/journals/rascs/10.2174/0126662558305619240828080622
    dcterms_title,dcterms_subject,pub_keyword
    -contentType:Contributor -contentType:Concept -contentType:Institution
    10
    5
Loading full text...

Full text loading...

References

  1. ArtetxeE. GonzálezH. CallejaA. ValdivielsoA.F. PolvorosaR. LamikizA. LacalleL.N.L.D. Optimised methodology for aircraft engine IBRs five-axis machining process.IJMMS20169438540110.1504/IJMMS.2016.082873
     [Google Scholar]
  2. KlockeF. SchmittR. ZeissM. HeidemannsL. KerkhoffJ. HeinenD. KlinkA. "Technological and Economical Assessment of Alternative Process Chains for Blisk Manufacture", Proceedings of the 15th Machining Innovations Conference for Aerospace Industry,Hannover, Germany20156772
     [Google Scholar]
  3. KlockeF. KlinkA. VeselovacD. AspinwallD.K. SooS.L. SchmidtM. SchilpJ. LevyG. KruthJ.P. Turbomachinery component manufacture by application of electrochemical, electro-physical and photonic processes.CIRP Ann.201463270372610.1016/j.cirp.2014.05.004
     [Google Scholar]
  4. RaoN. Materials for Gas Turbines-An OverviewInTech201110.5772/20730
     [Google Scholar]
  5. BußmannM. KrausJ. BayerE. "An Integrated Cost-Effective Approach to Blisk Manufacturing", Proceedings of the 17th Symposium on Air Breathing Engines,ISABE, Munich, Germany20054–9 September
     [Google Scholar]
  6. BußmannM. BayerE. "Market-Oriented Blisk Manufacturing-A Challenge for Production Engineering", Proceedings of the 1st European Air and Space Conference (CEAS 2007),Berlin, Germany2007
     [Google Scholar]
  7. KumarB.R. A review on blisk technology.Int. J. Innov. Res. Sci.20132–513531358
     [Google Scholar]
  8. MateoA. Blisk Fabrication by Linear Friction Welding; Advances in Gas Turbine TechnologyLondon, UK2011
     [Google Scholar]
  9. JainV.K. An abrasive based nano finishing technique: an overview.Mach. Sci. Technol.200812325729410.1080/10910340802278133
     [Google Scholar]
  10. Samaria-alR.A. The influence of roughness on the wear and friction coefficient under dry and lubricated sliding.Int. J. Sci. Eng. Res.2012316
     [Google Scholar]
  11. FaragoF.T. Abrasive Methods EngineeringNew YorkIndustrial Press Inc.1980
     [Google Scholar]
  12. ZhangX. Methodology to improve the cylindricity of engine cylinder bore by honing.J. Manuf. Sci. Technol.2017139110
     [Google Scholar]
  13. JainV.K. Nano Finishing Science and Technology: Basic and Advanced Finishing and Polishing ProcessesCRC Press201610.1201/9781315404103
     [Google Scholar]
  14. GostimorvicM. Investigation of the cutting forces in creep freed surface grinding process.J. Prod. Eng.201582
     [Google Scholar]
  15. JiaoF. Research on ultrasonic-assisted fixed-abrasive lapping technology for engineering ceramics cylindrical part.J. Micro. and Nano-finishing2017517
     [Google Scholar]
  16. JainV.K. Magnetic field assisted abrasive based micro-/nano-finishing.J. Mater. Process. Technol.2009209206022603810.1016/j.jmatprotec.2009.08.015
     [Google Scholar]
  17. QianC. FanZ. TianY. LiuY. HanJ. WangJ. A review on magnetic abrasive finishing.Int. J. Adv. Manuf. Technol.20211123-461963410.1007/s00170‑020‑06363‑x
     [Google Scholar]
  18. XuJ. ZouY. XieH. Investigation on the finishing characteristics of a magnetic abrasive finishing process with magnetic abrasive slurry circulation system.Machines20219919510.3390/machines9090195
     [Google Scholar]
  19. XieH. ZouY. Study on the magnetic abrasive finishing process using alternating magnetic field—discussion on the influence of current waveform variation.Int. J. Adv. Manuf. Technol.20211147-82471248310.1007/s00170‑021‑07048‑9
     [Google Scholar]
  20. SinghM. SinghA.K. Performance investigation of magnetorheological finishing of rolls surface in cold rolling process.J. Manuf. Process.20194131532910.1016/j.jmapro.2019.04.007
     [Google Scholar]
  21. SinghM. SinghA. SinghA.K. A rotating core-based magnetorheological nano-finishing process for external cylindrical surfaces.Mater. Manuf. Process.201833111160116810.1080/10426914.2017.1328116
     [Google Scholar]
  22. SinghM. SinghA.K. Improved magnetorheological finishing process with rectangular core tip for external cylindrical surfaces.Mater. Manuf. Process.20193491049106110.1080/10426914.2019.1594272
     [Google Scholar]
  23. KumarM. YadavH.N.S. KumarA. DasM. An overview of magnetorheological polishing fluid applied in nano-finishing of components.J. Manuf.20216251659842110081
     [Google Scholar]
  24. SharmaA. VaishA. SharmaA. Detailed review of ball end magnetorheological fluid finishing process.WSEAS Transactions on Heat and Mass Transfer20201516317310.37394/232012.2020.15.20
     [Google Scholar]
  25. SinghA.K. KumarS. SinghV.P. Optimization of parameters using conductive powder in dielectric for EDM of super Co 605 with multiple quality characteristics.Mater. Manuf. Process.201429326727310.1080/10426914.2013.864397
     [Google Scholar]
  26. MaliH.S. MannaA. Optimum selection of abrasive flow machining conditions during fine finishing of Al/15 wt% SiC-MMC using Taguchi method.Int. J. Adv. Manuf. Technol.2010509-121013102410.1007/s00170‑010‑2565‑y
     [Google Scholar]
  27. SankhyanA. PawarP.K. Metformin loaded non-ionic surfactant vesicles: Optimization of formulation, effect of process variables and characterization.Daru2013211710.1186/2008‑2231‑21‑723351604
     [Google Scholar]
  28. WangX. LiY. ChenZ. Optimized magnetic field distribution for improved surface quality in magnetorheological finishing of freeform optics.Opt. Express202331456785690
     [Google Scholar]
  29. LiJ. ZhangH. LiuS. Adaptive magnetorheological finishing process with real-time slurry property adjustment for sub-nanometer surface roughness.Precis. Eng.202275112121
     [Google Scholar]
  30. ZhangL. WangM. YanK. Enhanced material removal rates in magnetorheological finishing using graphene-doped slurries.J. Manuf. Sci. Eng.2024146202100510.1115/1.4023377
     [Google Scholar]
  31. KumarA. SinghR. SharmaP. Multiphysics simulation of magnetorheological finishing process for prediction of polishing outcomes.Int. J. Mach. Tools Manuf.2023185103955
     [Google Scholar]
  32. ZhaoY. WuT. LiuG. Novel abrasive slurry formulation for magnetorheological finishing of single-crystal SiC.Wear2022502-503204080
     [Google Scholar]
  33. SongC. LuD. WangF. Integrated in situ metrology for closed-loop control in ultra-precision magnetorheological finishing of optical components.Opt. Laser Technol.2023157108565
     [Google Scholar]
/content/journals/rascs/10.2174/0126662558305619240828080622
Loading
Parametric Investigation of Rotary Type Magnetorheological Finishing Operation by Batch Gradient Descent Algorithm
Recent Advances in Computer Science and Communications 18, E26662558305619 (2025); https://doi.org/10.2174/0126662558305619240828080622
/content/journals/rascs/10.2174/0126662558305619240828080622
/content/journals/rascs/10.2174/0126662558305619240828080622
Loading

Data & Media loading...


  • Article Type:     Research Article
Keyword(s): additivity test; ANOVA; Inconel® 718 material; magnetic field; magnetorheological finishing; RSM; techniques

Most Cited Most Cited RSS feed

This is a required field
Please enter a valid email address
Approval was a Success
Invalid data
An Error Occurred
Approval was partially successful, following selected items could not be processed due to error
Please enter a valid_number test